Direct Reduced Iron DRI Direct reduced iron DRI also called sponge iron [1] is produced from direct reduction of iron ore in the form of lumps pellets or fines by a reducing gas produced from natural gas or coal The reducing gas is a mixture the majority of which is hydrogen H2 and carbon monoxide CO which act as reducing agents
Get PriceSponge iron is a pivotal material used for the production of various steel items like best quality TMT bars DI pipes and so on The steel melting scarp is very useful for mini steel plants as it acts as a feed material Sponge Iron is a very appropriate material to be used as a coolant in LD converters of the integrated steel plants
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Get PriceSponge Iron Plant At around 1100 degrees Celsius sponge iron is created by reducing iron ore to metallic iron through a reaction with carbon in the form of coal etc Direct reduced iron metalized iron or hot briquetted iron is another name for sponge iron Sponge iron is used as a scrap substitute in induction and electric arc furnaces in
Get PriceTo convert the rotary kilnbased sponge iron plant intoig iron plant magma smelter is installed in place of the rotary cooler and all other existing infrastructures are tpd sponge iron plant can make 1 08 000 tons of pig iron per year00 tpd plant can make 1 72 000 tons of pig iron per year and50 tpd plant can make Get Price
Get PriceSPONGE IRON Lloyd s Metals Know More Sponge iron making is a process in which iron ore lumps typically 5mm 18mm size are tumbled with a select grade of iron coking coal little dolomite inside an inclined rotary kiln and control combusted in the presence of air for about 12 hours before the products are air cooled magnetically separated screened and size wise in finished
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Get PriceSponge Iron also called Direct reduced iron DRI is produced from the direct reduction of iron ore in the form of lumps pellets or fines to iron by a reducing gas or elemental carbon produced from natural gas or coal Many ores are suitable for direct reduction
Get Pricesponge iron plant jalna php Home Products Four units of 120 000 TPA Sponge Iron Plant 72 000 TPA Mild Steel Billet Plant and 45 000 TPA Slag Crusher Plant have been installed at Hesla in an area of around 14 acres In the second phase company has to install a 10 MW power plant based on recovery of waste heat
Get PriceSponge Iron also known as Direct Reduced Iron is produced from Hematite Iron Ore 05mm to 20mm size / Iron Oxide Pallets 04mm to 18mm size by removing the oxygen via direct reduction process using non coking coal as the fuel and reducing agent in Rotary Kiln
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Get PriceThe average sponge iron plant size in India is MTPA implying the dominance of medium scale plants in the country 18 The average plant size in Chhattisgarh is MTPA and that in Jharkhand is MTPA19 Odisha has plants with MTPA capacity on an average while in West Bengal the average capacity of a sponge iron plant is 0
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Get PriceNov 2 2022Scrap 35000 500 16 November 22 Sell Mandi Gobindgarh Punjab Sponge Iron 35500 300 16 November 22
Get PricePlant Location Orissa Sponge Iron Steel Limited Palaspanga District Keonjhar Odisha 758031
Get PriceThe plant commissioned by Tata Sponge was initially designed to facilitate a production capacity of 90 000 TPA which was enhanced to 1 20 000 TPA during 1990 91 Later to cater to the growing demand of quality sponge iron Tata Sponge increased its capacity by adding a second kiln of equivalent capacity in 1998 99 A third kiln of 150 000 TPA
Get PriceSponge iron is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron below the melting point of iron and typically in the range of 800 1200 °C Iron Ore Pellet is used for reduction
Get PriceBihar Sponge Iron Ltd is engaged in the manufacture production purchase export sale and deal of sponge iron The company s primary product sponge iron is preferred by secondary steel producers for producing long products for meeting the demand of the construction and infrastructure sectors Key Points History
Get PriceDRI also known as sponge iron is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron below the melting point of iron and typically in the range of 800 1200 °C Iron oxide is charged into shaft furnace rotary kiln or fluidized beds in the form of pellet iron ore lumps or fines
Get PriceLet us know what is Sponge Iron and a Sponge Iron Plant Sponge Iron Plant in India Oct 06 2024 5 3 360 Let us know what is Sponge Iron and a Sponge Iron Plant
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Get PriceManufactured in compliance with industrial standards utilizing cutting edge technology these plants are used to produce high grade sponge iron Corrosion resistant surface easy installation and easy operation are some of the superlative attributes of our Sponge Iron Plant Highlights Of Abe Iron Plant Low capital investment low production cost
Get PriceOur valued clients can obtain our products in a variety of composites We are regarded as one of the best Sponge Iron Plant Equipments manufacturers in India due to our years of experience in design and manufacturing We offer a wide range of Sponge Iron Plant Equipments and can custom design to meet the needs of our customers Email Us Enquiry Now
Get PriceSPONGE IRON MANUFACTURERS ASSOCIATION Production Financial Years 2024 19 2024 20 2024 21 SIMA CY MT MT
Get PriceHence the name sponge iron Sponge iron is an iron source relatively uniform in composition and virtually free from tramp elements It is used increasingly in Electric Arc and Induction furnaces to dilute the contaminants present in the scrap used in these processes It has an associated energy value in the form of combined carbon which has a
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Get PriceSKS Ispat and Power Limited is an ISO 9001 2024 ISO 14001 2024 certified Steel conglomerate having 6 Lakh ton Integrated Steel Plant at Raipur in the State of Chhattisgarh read more direct links About Us Steel Plant Career request for quote
Get PriceGrowth in the sponge iron production can be attributed largely to the popularity of secondary steelmaking route which has shown a phenomenal growth in India The proportion of crude steel produced by the secondary steel sector rose from 26 mMT 37% in 1999 2k to 54 mMT 59% in 2024 08 This has been mainly due to the lower investment cost of
Get PriceSponge iron plants are categorized under red categories industries which means that they have higher pollution potentials and cause serious health hazards During operation it emits huge quantity of smoke containing oxides of sulphur and carbon un born carbon silica particles Similarly the processes also release extreme heat
Get Priceall the major sponge iron producers like essar steel ltd jindal steel power ltd jsw steel welspun steel ltd tata steel bsl ltd bhushan power steel monnet ispat energy tata sponge iron godawari power ispat usha martin ltd shri bajrang power ispat bmm ispat visa steel adhunik group sarda energy minerals lloyds metals …
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